WAFO system technology
Screw regeneration in 4 weeks
- Reproducible armouring with PTA welding machines
- Multi-layer system armouring
- High level of automation in production
- Collection and delivery by our own lorries
- Decommissioning of your machine at the agreed time, therefore no replacement set necessary
- Free wear and material analyses
- Comprehensive customer support
WAFO's answer to screw wear
Since 1997, we have had a modern screw service centre at our disposal to enable us to regenerate screws with increased value through wear-resistant web armouring in the shortest possible processing time.
We use a CNC-controlled plasma powder welding system (PTA) of the latest generation for the welding process. The process enables high-quality and reproducible web, flank and solid armouring.
The mechanical processing to new worm condition is carried out on machines, some of which we developed ourselves.
Characteristics | Material type | ||||
---|---|---|---|---|---|
Stellit 6 | Stellit 12 | Stellit 1 | Colmonoy 56 | WP 88 | |
Alloy | Co-Cr-W | Co-Cr-W | Co-Cr-W | Ni-Cr | NiCr+WC |
Hardness of the armour HRC | 38-42 | 43-49 | 48-55 | 48-53 | 56-60 |
Wear resistance | ✪✪ | ✪✪✪ | ✪✪✪ | ✪✪✪ | ✪✪✪✪ |
Corrosion resistance | ✪ | ✪✪✪ | ✪✪ | ✪✪✪✪ | ✪✪✪✪ |
Relative wear during assembly | ||||||
---|---|---|---|---|---|---|
Screw | Stellit 6 | Stellit 12 | Stellit 1 | Colmonoy 56 | Colmonoy 56 | WP 88 |
Cylinder | WA5 | WA5 | WA5 | WA77 | WA880 | WA880 |
Screw | ✪✪✪✪ | ✪✪✪ | ✪✪✪ | ✪✪ | ✪✪✪ | ✪✪ |
Cylinder | ✪ | ✪✪ | ✪✪ | ✪✪ | ✪ | ✪ |
Other armour materials and special surfaces on request!
Stellite® is a trademark of Deloro Stellite Holdings Corporation.
The bar armouring first used by WAFO as a pioneer 30 years ago has become established worldwide over the years.
The materials we use, Stellite, have proven themselves in thousands of WAFO reconditioned screws.
But nothing is so good that it cannot be improved. Our answer to this challenge is WT 50, an armour material that produces even better results in special cases. WT 50 is an armour material specially adapted by WAFO. Special armouring
This material consists of a very hard and therefore very wear-resistant intermetallic compound, which is embedded in a soft nickel matrix. This alloy is characterised by excellent sliding properties and very good corrosion and wear resistance over a wide temperature range.
The hardness is around 50 HRC. We also use our armour material WT 60 as a supplement to this.
This is a cobalt-based material with the same properties as our WT 50, but with a hardness of approx. 58 HRC.
Thanks to a special plasma welding system, we are able to apply highly wear-resistant armouring with a Ni-Cr matrix and a high proportion of extremely hard tungsten carbides to screws.